Sustainable Charcoal Making and Value Addition for Improved Rural Livelihoods and Nutrition

Cookswell Jikos/Woodlands 2000 Trust

By Teddy Kinyanjui

Background: Cookswell and Barefoot Soulutions

Barefoot Permaculture has designed and created an outstanding demonstration permaculture farm in Turkana East near Lokichar. We were invited up to the farm last November to help train their staff on how to sustainably prune tree branches to make eco friendly charcoal for baking and cooking the farm produce. We also conducted a training session on how to make wood vinegar by condensing the smoke during the charcoal making process to make an organic pest control agent.

The current charcoal making industry and techniques around Nakukulas Village  Turkana East: The charcoal industry in and around Nakukulas Village is a reasonably small but vital business. This is especially true for more vulnerable groups as dry season charcoal making is an important drought coping mechanism that generates much needed emergency income with very little capital expenditure. Traditional charcoal making in this area is heavily reliant on pruning branches from the indigenous dryland trees, mostly the acacia tortilis, or using dead wood from trees that are intentionally bark ringed, burned, or destroyed in floods (see Photo 1). The more common method of charcoal making in this area is to use goat manure, due to the lack of grass and sandy soils, to cover the wood to make a traditional mound type kiln to make charcoal. 

Above: Typical charcoal making kiln covered with goat manure

The advantages of this system are as follows;

1.     Flexibility – variable sized kilns can be constructed at a lower cost (from reduced labour) then with other types of traditional earth kilns;

2.     High calorific value - Goat manure kilns can create a potentially higher calorific value charcoal than kilns covered in pure soil due the energy provided to the pyrolysis process from the manure itself.

3.     Low impact - the traditional tree pruning methods (removing branches and leaving the tree intact) have less impact then clear cutting whole swathes of trees as seen in other parts of Kenya.

The disadvantages of this system are as follows:

1.     High smoke production - the process produces very noxious smoke for the kiln operator (much more so then a soil/metal kiln);

2.     Labour intensive – hard, dry wood must be cut which requires transportation to the kiln site due to insecurity as well as the transportation of the goat manure;

3.     Inefficient combustion – Potential for high loss of charcoal to ash and flare-ups from strong winds (blowing the goat manure off and increasing oxygen flow to the combustion). This scenario is dangerous to livestock and children.

4.     Lack of local government recognition - local charcoal producers’ associations can help with upgrading skills of the charcoal producers, better access to markets, and increased exposure to charcoal making technologies and reafforestation practises .

5.     Loss of vital soil nutrients - burning manure as well as the growing propensity to kill and use fully grown trees as the demand for charcoal in the growing towns of Kitale, Eldoret, Bungoma and Lodwar increases. 

The Sustainable Charcoal Making and Use Demonstration

On the 6th of November 2017 we conducted a sustainable charcoal making and value addition course at the Akiro Amana Farm outside of Nakukulas Village.

 This included the following activities;

1. How to use and operate a Cookswell charcoal kiln.

2. How to make a batch of charcoal using smaller tree branches and building off cuts.

Above: Charcoal making demonstration with the Barefoot Solution team using a Cookswell Jikos kiln.

3. How to harvest wood vinegar (liquid smoke) using the Cookswell Kiln smoke condenser. (See Appendix II for how to use the wood vinegar)

P1350484.jpg

Above: Harvesting wood vinegar (liquid smoke in a Cookswell Kiln.

4. How to coppice trees with correct tools so that one does not damage the trees when processing the feedstock and where/how to cut branches to make charcoal without killing the tree.

Pruning trees for feedstock for the kiln (left) and feedstock after pruning

5. Charcoal and farm produce value addition and improved nutrition using a Cookswell Charcoal Oven to bake, roast or steam food.

Above: Baked quiche and roasted sweet potatoes in a Cookswell Charcoal Oven.

Above: Roasted squash and baked bread in a Cookswell Charcoal Oven using the branch charcoal.

Further recommendations:

1.     We recommend that the charcoal making activity, especially processing the feedstock, undergo a small localized cost/benefit analysis to further investigate true local production costs in regards to labour versus output.  To this end I would suggest that the harvesting of branches and cutting them up be timed and the wet and dry weight of the wood and final charcoal and wood vinegar production be recorded over a 6 month period of intensive charcoal production. This data can then be used to extrapolate future industry growth.

2.     We highly recommend implementing options for value addition to the charcoal production. For example, opening a small bakery for value addition to the charcoal and to the food crops. A business bakery training course can be organised from the https://amaribakery.com/ based in Nairobi who have had many years experience setting up profitable community based bakeries all over Kenya. 

The wood vinegar production also has the potential to be a very lucrative alternative bio-pesticide, seed germination enhancer and food flavouring and meat preservation industry. Further testing of various types of vegetation (especially dry/wet season sap variance in some trees) for multiple uses in the Turkana eco-system and if possible laboratory testing by University of Nairobi/Crop Nuts should be able to provide further insight into this

We would like to extend a very hearty thanks to the whole team at Barefoot Solutions for this very interesting experience demonstrating our products and expertise in a new part of the Kenya.  

Keep up the great work!


Come visit us in Turkana for a full hands- on experience on our demonstration farm by applying for our apprenticeship program here.


Appendix I

Kiln Instructions.

SAVE ENERGY – SAVE OUR FORESTS

DON’T CHOP DOWN TREES - JUST USE BRANCHES!

Appendix II

Wood Vinegar Resources

What is wood vinegar?

Recovery of chemicals from the vapours given off when hardwood is converted to charcoal was once a flourishing industry. However, as soon as the petrochemical developed, wood as a source of methanol, acetic acid, specialty tars and preservatives became uneconomic. But with the advent of higher prices for organic food and organic living, wood vinegar is making a vigorous globally resurgence. 

Wood vinegar is another name for pyroligneous acid and is the crude condensate of smoke that consists mainly of water. 


The non-water component consists of wood tars, both water soluble and insoluble, acetic acid, methanol, acetone and other complex chemicals in small amounts. When left to stand, the pyroligneous acid separates into two layers comprising the water insoluble tar and a watery layer containing the remaining chemicals.

Specific Farm Uses for Wood Vinegar:

The Appropriate Technology Association of Thailand recommends the following wood vinegar/water solution rates for various farm uses:


• Repel nematodes – Tomatoes, 1:500 (apply to the base of plants); strawberries, 1:200 (apply to the base of plants); and black pepper vines, 1:1500 (apply in place of water).
• Repel insect pests – Cabbage and Chinese cabbage, 1:1500 (apply in place of water); corn 1:300 (spray onto leaves).
• Control of fungal diseases – Tomato and cucumber, 1:200 (spray onto leaves).
• Control of root rot – Tomato and cucumber, 1:200 (apply to the base of plants).
• Reduce incidence of chili pepper flowers aborting – 1:300 (spray onto leaves).
• Improve flavor of sweet fruits and stimulate development of crops. Mix solution rates of 1:500 to 1:1000. Wood vinegar prevents excessive nitrogen levels, improves plant metabolism and contributes to higher fruit sugar levels.
• Stimulate compost production. A solution rate of 1:100 will help increase the biological activity of various beneficial microbes and can decrease composting times.
• Combat bad odor. A wood vinegar solution of 1:50 will diminish the production of odor-causing ammonia in animal pens.
• Supplement for livestock feed. Mixed with livestock feed at rates of between 1:200 and 1:300, wood vinegar can adjust bacterial levels in the animal digestive tract which improve the absorption of nutrients from feed.
• Enrich garden soil. Use a strong solution of 1:30 to apply to the garden soil surface at a rate of 6 liters of solution per 1m² to enrich the soil prior to planting crops. To control soil-based plant pathogens, use an even stronger rate of application. 

Composition and Characteristics of Wood Vinegar

Nikhom reports that wood vinegar yield per metric ton (2200 lbs.) of air dry wood is appx. 314 kg (690.8 lbs.). The product contains approximately200 components. 

These include:
• Alcohol (methanol, butanol, amylalcohol)
• Acid (acetic, formic, propioinic, valeric)
• Neutral substances such as formaldehyde, acetone, furfural, valerolactone
• Phenols (syringol, cresol, phenol)
• Basic substances such as ammonia, methyl amine, pyridine

He also describes quality wood vinegar as having the following characteristics (most of which may require special laboratory instruments or methodology to determine):
• pH of approximately 3.0
• Specific gravity between 1.005-1.050
• Color ranging from pale yellow to bright brown to reddish brown
• Transparent
• Smoky odor
• Dissolved tar content: less than 3 percent
• Ignition residue: less than 0.2 percent by weight

Your own homemade wood vinegar will vary depending on the feedstock used, moisture content and carbonization time. We recommend you do trials before large scale use.

For more information about wood vinegar - please see these links below:

http://tom-yoshimoto.com/a12.pdf

http://www.pyroligneousacid.com.au/wp-content/uploads/2015/04/Wood-vinegar-a-by-product-from-rural-charcoal-kilns-and-its-role-in-plant-protection.pdf

http://www.academia.edu/13417330/Impacts_of_Pyroligneous_Acid_to_Biological_and_Chemical_Properties_of_Depleted_Soil_in_Bohol_Philippines

http://gardenprofessors.com/smoke-em-if-youve-got-em/

http://paleomagazine.com/is-liquid-smoke-paleo

http://www.hindawi.com/journals/amse/2015/303212/

https://www.youtube.com/watch?v=iemTPlACxLs